
email repair@prscardiff.co.uk
telephone 02920 555 465
mobile 07906 550 363
Equipment dropoff/pickup by appointment, please ring to arrange
Opening times Mon-Sat 10am-6pm. Sun CLOSED
Professional Repair Services Ltd
222 St Fagans Rd, Fairwater, Cardiff CF5 3EW
29th January 2012
Apart from a one or two tricky items of equipment, I have
cleared my new year backlog! :D
3rd January 2012
Wishing everyone a happy new year. We're open for business.
29th December 2011
Back in stock ready for shipping :D
20th December 2011
From the 22nd December 2011 to the 3rd of January 2012 I
will not be taking on any repair work and calls will be directed to
answer-phone.
20th December 2011
Thanks to all customers who have used us over the past year, hope you have a lovely Christmas.
20th December 2011
The optical assemblies for the Bose Wave, Stanton C324,
Citronic MPCDS6 and Reloop RMP-2 are all sold out. New stocks will
become available in the new year. I will update the Spares shop as
soon as stock becomes available.
20th November 2011
The component to repair the common fault of 'Disc Err' for
the Reloop RMP-2 CD deck is available in the spares shop.
9th November 2011
Replacement optical assemblies for the Bose Wave top
loading cd player AWCRxx are now available. They come with a
detailed replacement guide and do not require soldering.
11th October 2011
My mobile is broken as so I will be unavailable on the
number above. Please ring the landline instead. Update: Mobile
is available again.
10th October 2011
Been very very busy here with so many things to repair, so
I haven't had time to include them here. I will add them when I go
through my paperwork.
24th August 2011
Replacement optical assemblies for the Citronic MPCD-S6 are
available in the spares shop. These will fix decks that have
problems reading disks, or do not read disks at all. They come with
a detailed replacement guide with photos and fitting does not
require soldering.
24th August 2011
Reported Disc Err. Reason was failure of the laser/optical
assembly. Replacement restored unit to good working order.
20th August 2011
Replacement optical assemblies for the Stanton C324 are
available in the spares shop. These will fix decks that have
problems reading disks, or do not read disks at all. They come with
a detailed replacement guide with photos and fitting does not
require soldering. You will however need some assembly/disassembly
skills and tools to fit them!
20th August 2011
A power supply capacitor had failed, exploding. The damage
from the cap was repaired and the cap replaced, restoring the
amplifier to working order.
19th August 2011
Decks has faulty phono cables and one had a dangerous mains
lead. All leads were replaced.
17th August 2011
Broken PLAY button. Replaced PLAY/CUE switches and
reinforced button caps. Repaired sagging CUE button cap. Cleaned and
replaced rubber feet. Deck was returned to good working order.
17th August 2011
Broken PLAY/CUE and TRACK buttons. Replaced switches and
reinforced button caps. Cleaned out spilled liquid, cleaned optical
assembly and replaced rubber feet, restoring deck to good working
order.
17th August 2011
Turntable was not working due to seized drivewheel.
Volume/EQ controls were also scratchy and the cassette deck
internals were very dirty. The drivewheel was cleaned and
lubricated, the controls reconditioned and the cassette deck cleaned
out.
16th August 2011
We have a new phone number: 02920 555 465. Please update
your records.
11th August 2011
I will be available for repair work from Tuesday 16th
August. Workshop has been moved, now for the rest of the house!
1st August 2011
Dead combined bass driver/tweeter from overloading. A
replacement was sourced from Tannoy, restoring these high end
speakers to good working order.
1st August 2011
Torn bass driver. Replaced with 300W RMS quality vented
bass driver.
1st August 2011
Tonearm and bearings were damaged from an impact. The
bearings were dismantled and straightened, restoring proper
operation of the tonearm.
29th July 2011
We will be moving again from the 3rd August. For the
period of at least 1 week, I will not be available for repair work
unless it is emergency work to vital equipment like CDJs or
amplifiers. If you can wait, please do so until we are
settled in new premises. I will be contactable by mobile on 07906
550 363 and by email. The landline number is likely to change again,
so if you get no answer and no answerphone please try my mobile or
email. I will endeavour to get all work completed within a sensible
timeframe, however there may be delays. I will update the website
with any important details as they arise.
27th July 2011
A drink was spilled on this deck, the jog display was not working
correctly and the PLAY/CUE buttons were worn out. The drink was
cleaned out. Replaced PLAY and CUE switches. Reinforced cracked PLAY
and CUE button covers. Reconditioned the jog wheel, cleaned the
optical assembly, repaired crack to jog display PCB. Fitted new
feet. The deck was returned to good working order.
22nd July 2011
The dock would not switch on. This was due to poor quality
capacitors in the power supply (this is a £400 unit!!!). The
capacitors were replaced and the dock returned to good working
order.
20th July 2011
The amplifier would not switch on. Fault on remote power relay board
prevented main power switch on. Unit clogged with dust. The amp was
cleaned out and repaired and tested into a dummy load for several
hours. The amplifer was returned to perfect working order.
18th July 2011
This was sent to us from a club in Pembroke. It had a large volume
of sticky drink spilled in it, which seeped into the whole of the
jog wheel, killing the touch pads and making the wheel very stiff,
into the buttons and switches, cd loading mechanism, cd optical and
motor assembly, card reader and audio board. Only by luck did the
deck avoid being written off. The entire deck and its sub assemblies
were dismantled and cleaned in solvent by hand. Corrosion on PCBs
and metal was cleaned up and repaired. PLAY and CUE switches were
replaced and the jog wheel was reconditioned to perfect working
order. The touch membrane switches were repaired without needing
replacement. The pitch fader was cleaned. The deck was returned to
perfect working order and excellent condition.
13th July 2011
Unit was dead, due to failed transformer in PSU. The transformer was
replaced, returning the unit to good working order.
12th July 2011
The stereo kept turning itself off and had a distorted channel. The
problem was due to a fauly power supply regulator and bad solder
joints in the amplifier and PSU. The stereo was returned to good
working order.
8th July 2011
The radio had low output power - just a few watts. Upon inspection
the PA had some previous work done - final replacement - which looks
to be unsuccessful. The PA was blown then the repair botched. I
improved the quality of the previous work and replaced a blown gate
resistor. The amplifier bias was found to have been twiddled,
restoring it recovered some power output. Then the SWR detect, TX
chain chain, ALC on HF and 6m alignments had all been twiddled.
Realigned and returned radio to good working order.
8th July 2011
The radio was off frequency. The reference oscillator was realigned
and further problems were found with the PLL board. Realigned the
PLL board curing IF shift fault. The case was missing some feet so
they were replaced. The radio was returned to excellent working
order.
5th July 2011
The radio was in very poor condition. The power socket was smashed -
changed. Fixed loose and broken front panel. Removed poorly
installed mods and undid damage to wiring loom. Realigned PLL/VCO,
SSB modulator, carrier balance and ALC. Cured a horrible audio noise
and whine by custom modification to VCO. Replaced top and bottom
cover from another radio. Replaced microphone and reconditioned mode
switch. Reconnected unattached ground points across the radio. The
radio was returned to good working order.
5th July 2011
The deck had an unreliable loading mechanism. The mechanism was
lubricated and a drivebelt was changed, restoring proper operation.
1st July 2011
Dead bass driver. Replacement high quality, high power driver
fitted, returning unit to working order.
28th June 2011
Broken antenna. Replacement fitted.
28th June 2011
Jack plug was broken. Replaced with a quality all metal plug.
23rd June 2011
No operation of the reverb unit. This was due to a severed wire from
someone trying to repair the mixer previously. There was evidence of
water/liquid damage. Repaired the wire and removed the leached
compounds from the PCBs. The front panel controls were all scratchy,
they were reconditioned. The unit smelled strongly of an offensive
odour, so the entire unit was cleaned with solvent and odour
reducing spray applied to the flight case. This reduced the stench
to something less offensive. God knows what it was - urine or death
or both ... blergh!
22nd June 2011
The CD/DVD drive was not reading properly, due to a failed optical
assembly. This was replaced and returned to good working order.
21st June 2011
Channel B was dead. Upon inspection, unit had been left in a damp
place for some time, corrosion and damp had affected a number of
switches and pretty much all the controls. The amplifer units were
dismantled and a fried resistor replaced. The switches and controls
were reconditioned. * This was returned due to more problems.
Corrosion on the inside on some ribbon connectors were found to be
the problem, also some controls which had returned to poor working
order were given some more attention. The work was completed free of
charge *
20th June 2011
Both items were not working. The amplifier was easy - just a broken
loudspeaker banana connector. The amplifier was tested into a dummy
load and found to be working great. The preamplifier was a different
story. No fault could be found, but there was no output. A circuit
in the output of the preamp was found to be responsible. As nothing
wrong could be found, the circuit was disabled and output returned.
17th June 2011
PLAY/CUE buttons dead. The switches were replaced. The button covers
were found to be cracked and were strengthened with epoxy resin to
prolong life.
16th June 2011
The deck was skipping due to faulty laser/optical assembly. It was
replaced, returning the deck to good working order.
14th June 2011
Tweeter dead, bass distorted. Another completely blown active
speaker. Tweeter dead, HF amplifier dead, woofer dead, LF amplifier
damaged. The tweeter and woofer were replaced. The HF amplifier had
blown its main output MOSFETs, which were replaced. The LF amplifier
had a curious fault - its 15V supply was low. After some time
checking with no problems found, the circuit was modified to give a
good 15V. This returned proper bass amplifier operation and the
speaker was returned to good working order.
13th June 2011
The front L and R channels were not working. Discovered lifted
tracks and poor joints on amp riser board. Amp was tested into dummy
load for several hours and was returned to good working order.
11th June 2011
The PLAY and CUE switches were worn out. Also the Vinyl light was
not working due to a failure of the signal from the CPU. The
switches were replaced and no action was recommeded for the Vinyl
light problem as it would have required CPU replacement.
7th June 2011
Both 'sounded funny'. One had a dead tweeter and crossover. The
other had a dead crossover. A replacement tweeter was obtained and
both crossovers repaired. The speakers were returned to good working
order.
7th June 2011
The speaker was completely dead. It was found to have a dead mains
transformer, a dead tweeter, a dead tweeter amplifier IC and a few
blown fuses. Replacing all of the deadness restored the speaker to
good working order. Amazing how so much could be blown up.
27th May 2011
Low power output was reported and the radio was in poor condition.
The low power output was due to a bash to the mode switch which
damaged it. This was repaired, the meter backlights were replaced,
the VFO was lubricated, all the knobs were cleaned, the front panel
and case was cleaned and damage to the paintwork touched up.
Alignment was checked and found to be OK. The radio was returned to
good working order and very good physical condition.
23rd May 2011
The remote control was not working. The replacement battery
was found to be counterfeit ... a CR2032 shaped 1.5v alkaline
battery!
20th May 2011
A computer control unit was brought to me for changing of
some relays by a trade customer. The relays were soldered into a
thick through plated PCB making removal difficult. The relays were
changed and the board returned to the customer.
19th May 2011
The speaker was making a loud banging noise due to two
problems. There was bad solder on the main PSU capacitors, and
vibration had sheared off the pins on the main volume control. The
volume potentiometer was replaced, restoring the speaker to good
working order.
18th May 2011
A sticky loading mechanism was stopping the machine from
putting the record onto the platter. The mechanism was freed up and
lubricated.
9th May 2011
The automatic record deck was not working due to seized
mechanism. The mechanism was lubricated and restored. Scratchy
volume and tone controls were restored.
9th May 2011
A pair of decks were brought in with the tonearms broken
and ripped off. Replacements were fitted, restoring both back to
good working order.
9th May 2011
One channel was down, amplifier was DC when in bridge mode,
killing speakers. Repaired the amplifier, resoldered some duff
joints and tested into a dummy load.
9th May 2011
Amplifier given a good check over and a number of failed
solder joints resoldered. Tested in bridge mode into a dummy load
for several hours at high volume.
9th May 2011
A mid driver was replaced due to it going up in smoke
because of a faulty amplifier.
5th May 2011
The rear phono connectors were intermittent due to failed
solder. The input card was removed and soldered, returning amplifier
to working order.
19th April 2011
The PSU had failed. A replacement was sourced and fitted,
returning the PC to working order.
14th April 2011
Some old telephones needed to be modded to work as
microphones. Leads were fitted and glued into place with epoxy and
XLR jacks fitted suitable for the mixing desk.
13th April 2011
The video leads to a flat panel display were damaged and
the required feed to two small LCD TVs was not of the right type to
be able to display composite video. The damaged lead was repaired
and adaptors and splitters fitted to get the LCD TVs working
properly. The remotes to the TVs were also missing so a replacement
was found.
13th April 2011
The amplifier had an intermittent left channel due to a
failed solder joint. This was repaired, returning the amplifier to
good working order.
7th April 2011
The projector would not switch on. This was due to a failed
component in the power supply which was tricky to replace due to the
complexity and high density construction of the projector. The
repair was successful and the projector returned to good working
order. It was also given a good clean out internally to ensure good
cooling.
6th April 2011
The radio did not power on. This was due to an S-meter
backlight mod that has shorted out and damaged the main circuit
board. The channel change was also intermittent and not working
properly. The S meter backlight was replaced, the channel changer
was reconditioned and the main circuit board repaired. The radio was
checked for alignment and returned to excellent working order.
6th April 2011
The unit was not reading disks due to failure of the laser
and optical assembly. It was replaced, returning the deck to good
working order.
31st March 2011
A shopping cart has been added to the shop, avoiding the
need to purchase items via ebay and making the process more
streamlined and convenient.
31st March 2011
The deck had been severely dropped. While the case was ok,
the internals were severely damaged. The disk retention mechanism
was broken, the loading mechanism was broken, the jog wheel display
was smashed and the circuit board snapped and the main display was
not functional. The CD player mechanics were repaired and the
display board and jog wheel display board replaced, restoring the
unit to good working order.
29th March 2011
The desk was brought in for a service. Fader knobs were
removed and leaned in a chemical solution. Fader stems were
straightened. The desk was dismantled and given a good check over
and clean out of accumulated dust and crumbs. Faders were cleaned,
dirty switches causing failure of channels were fixed. Worn away
paint and rused case spoiling the appearance of the desk was cleaned
up and sprayed with paint, restoring the physical appearance.
27th March 2011
This large mixing desk was brought in for a thorough check
over and was found to be in perfect working order.
22nd March 2011
The cd player had broken phono sockets at the rear and was
intermittently reading disks. The unit was completely dismantled,
the phono sockets replaced and a crack found on a flexible cable
causing the reading problems. The crack was repaired, restoring the
cd player back to good working order.
22nd March 2011
The deck was not reading disks. This was due to failure of
the laser and optical assembly. It was replaced, repairing the unit.
22nd March 2011
The amplifier indicated fault. The output stage had been
destroyed due to shorting of the speaker output. The output
transistors and driver transistors were replaced, bringing the
amplifier back to good working order.
16th March 2011
The deck was not reading disks and the loading mechanism
wasn't working. The loading mechanism was rebuilt and the optical
unit replaced, returning the deck to good working order.
16th March 2011
The loading mechanism was tired and not functioning
properly. It was lubricated and a new belt fitted, returning the CD
player to good working order.
15th March 2011
The amplifier was blowing fuses, the faders were not in
good condition and the gain controls were scratchy. The amplifier
was blowing fuses because of an intermittent short in the right
channel. The faders were reconditioned and the scratchy gain
controls repaired, restoring the mixer to good working order.
14th March 2011
The radio had been dropped, required a new CPU, backlight,
realignment and removal of modifications. The RF power control was
smashed and the case surrounding it. The case was repaired with
epoxy resin and a replacement potentiometer modified to fit in the
space required. The CPU was changed (a 64 pin DIL through hole ic on
a double sided board ... eek) and a new backlight fitted, the DIM
function restored and given a full realignment of the PLL and
carrier oscillators. The radio was returned to good working order
and good condition too.
10th March 2011
The unit would not charge due to a failed internal power
supply. The fan had failed, leading to overheating and failure of
the PSU. The fan was replaced, PSU repaired and some scratchy
controls reconditioned to bring it back to good working order.
10th March 2011
Did not switch on due the cable being yanked and pulling a
wire out of the plug terminal.
10th March 2011
There was no TX at all from the radio, due to dead RF
amplifier chip on RF board. It was replaced, bring the radio back to
excellent working order.
9th March 2011
The deck was not functioning, with only the centre display
lit up brightly. This was due to a failed circuit protector, which
was replaced. The deck was cleaned internally and returned to good
working order.
7th March 2011
The running machine, turned on briefly before switching
itself off. The problem was a failed 5V regulator on the CPU board.
2nd March 2011
The audio lead had failed. It was replaced with a high
quality cable, returning the deck to good working order.
2nd March 2011
The pedal only worked when it was fully depressed. This was
because the optical assembly had become misaligned and also because
a slit in the mask in the optical assembly was not quite large
enough or in the right position. Filing the mask into the right
shape returned the pedal to good working order.
1st March 2011
This very high power amplifier has been bugging me for
weeks. Finally today I got it working and past all the amp tests to
ensure its reliability. The output stage has shorted, taking out a
lot of components and damaging others so that they measured ok but
failed under voltage and load. The amp had to be dismantled so many
times I've lost count. It also died three times under testing. At
last its working properly! :)
25th February 2011
One channel was indicating clip at low volumes. The
amplifier was checked over and run into a dummy load for a few hours
without problems. Likely fault was a short in the speaker cable.
24th February 2011
The computer was crashing while playing games. This was due
to a failing power supply which was replaced. The PC had to be
rewired due to the PSU change. The PC now ran games without issue.
24th February 2011
This radio was brought in for modification to improve the
4m band operation. A low noise 4m amplifier was fitted, improving
the reception gain by 25dB. The PA and ALC circuit were modified to
allow greater output on 4m. All modifications were performed with
success. The radio was also opened up to allow use on the extended
portions of the amateur bands.
23rd February 2011
The master volume controls and CH1 and 4 pan controls were
noise. All were reconditioned, repairing the mixer. Interesting
Welsh made mixer :)
23rd February 2011
The amplifier was blowing the mains fuse. The fault was a
blown mains power transformer, a replacement repaired the unit. Also
a worn fan bearing was found and noisy front panel controls. All
were reconditioned, returning the amplifier to good working order.
22nd February 2011
Another one of these tweeters. This time the coil has been
overdriven and had overheated and opened. The coil was repaired and
the tweeter restored.
21st February 2011
The radio was in new condition, however the S meter
settings had been played with. The alignment procedure in the
service manual was carried out. Where S9 was inaccurate, it was
adjusted slightly to give a more realistic reading.
16th February 2011
The mixer had its channel fader replaced, however the work
was not done to a good standard and the pcb had been damaged as well
as a blob of solder shorting out the fader. The fader was removed,
the PCB repaired and the fader reinstalled bringing the mixer back
to good working order.
15th February 2011
Dead channel reported. Found to be working, was given a
full test into a dummy load at 100W RMS total for 3 hrs.
13th February 2011
Some new spares were added to the shop today. Replacement
switches and install guide for the CDJ series, small replacement EQ
knobs for the Allen and Heath Xone 02 and a value pack of slider
knobs suitable for the Pioneer DJM 300, 500, 600 and 3000. See here.
12th February 2011
This was my office printer. Cyan was not working and black
was all blocked up. The printer was dismantled, cleaned, the head
was removed and cleaned with isopropyl alcohol. Alcohol was squirted
into the print head to loosen any possible clogs. The waste ink
reservoir was cleaned out and the printer reassembled with new
cartridges. After a few cleaning rounds, the printer returned to
good working order. Working with inkjets is a messy business!
12th February 2011
The laptop did not power on due to faulty adaptor. It was
replaced, restoring operation of the laptop.
11th February 2011
The coil and diaphragm were seized in the magnet housing.
Luckily, the coil was only mildly seized due to a small amount of
corrosion. This was cleaned up and the tweeter was returned to good
working order.
10th February 2011
This powerful amplifier was not turning on. The problem
turned out to be a dead capacitor in the start-up circuit. However,
it was not fixed yet. After power on, it was apparent that part of
the output stage was shorted. The amplifier was completely
dismantled (due to its single large board surface mount design...
why?!) and the shorted components replaced. The amplifier was
returned to good working order.
9th February 2011
The meter was not working due to the selector knob not
being indexed in the correct position. This was corrected, returning
the meter to good working order.
9th February 2011
The meter was not working on the ohm settings due to dirty
selector switch and dry joint on the circuit board. Meter was
repaired successfully.
9th February 2011
The computerised satellite finder and information meter had
been plugged into the wrong charger which broke the charging
function. The repair costs charged by the manufacturer are
ridiculous, so the owner brought it to me instead. A fried diode was
replaced, restoring the charge function and fixing the meter.
9th February 2011
The battery case and door were broken. A small metal
bracket was made and attached so that the battery door could be
clipped in, returning the radio to good working order.
8th February 2011
The laptop had been dropped, seizing the hinge and
subsequent operation of the lid broke all the plastic material off
around the hinge. The operating system was also unusable. The laptop
was completely dismantled and the material forming the pillar for
the hinge rebuilt with epoxy resin. The hinge itself was taken apart
and the interference bearing removed so that moving the lid results
in little twisting force on the repaired case. The laptop was
rebuilt, building up missing parts of the case with epoxy each step
of the way. The hinge was repaired with success. The Vista operating
system had to be reinstalled and driver incompatibility issues
fixed. The laptop was returned to good working order.
7th February 2011
The pitch control was not working, the PLAY and CUE buttons
were worn out and the jog wheel has intermittent problems. The pitch
control was repaired and a full service was carried out. CUE and
PLAY were replaced, the jog wheel was reconditioned, broken CUE and
PLAY button plastic repaired and the unit given a good clean out.
The deck was returned to good working order.
4th February 2011
Finally the landline has been installed! The new number is
02920 610 377. Please update you records.
3rd February 2011
There were several problems with this stereo. The tape door
eject was glacially slow. The CD drawer didn't work, nor did the
volume control and the FM antenna connector was snapped. All were
repaired, bring it back to working order.
2nd February 2011
Did comprehensive service on this deck. Resoldered some
cracked solder joints on the audio output board, reconditioned the
jog wheel, cleaned out the optical assembly and case, replaced CUE
and PLAY buttons, replaced sticky feet and cleaned up spilt drink in
CUE/SEARCH buttons and switches. The CD deck was returned to perfect
working order.
1st February 2011
The amp was given a service, cleaned out and checked over
for any problems. It was tested into a dummy load for an extended
period at high power and given a good bill of health.
1st February 2011
The amp was suffering from buzz and loud crackling due to a
scratchy volume control, scratchy Deep switch and dry joints on the
input board. The volume control and Deep switch were reconditioned
and the dry joints repaired. The amplifier was brought back to
excellent working order.
31st January 2011
The mixer had a faulty switch and crusty fader on Channel
6. The switch was removed for reconditioning, however it was found
to be unrecoverable. It was replaced with a miniature toggle switch
and a label made for it. The fader was reconditioned back to
excellent working order. A missing knob was also replaced. The mixer
was returned to good working order.
29th January 2011
There was no life in the display due to a failed inverter
board. This was replaced, but the TV started to cut out and
overheat. This was because the insulation on the backlighting tubes
had broken down in two places, shorting out the HV supply
intermittently. The wires were repaired, returning the TV to good
working order. This is a common problem resulting in the failure of
this particular model after a few years.
28th January 2011
The speaker had a loud buzz at switch on, the bass speaker
went full throw then cut out. The cause was failure of a component
in the power supply and the speaker was repaired.
27th January 2011
The stereo has an intermittent main display, broken
cassette tray, slow tape deck and no tape counter display. The
faulty display was due to poor solder joints, the loading tray was
missing a vital plastic piece so a replacement hinge was made. The
tape decks were adjusted to the correct speed and the tape counter
display problem was due to a failed IDC connector which was
repaired. The stereo was returned to good working order.
26th January 2011
This radio had no TX. The problem was eventually traced to
no operation of the TX/RX replay and ANT/ATU relay. This was because
the previous person who dismantled the radio had got several
interconnections plugged into the wrong sockets. Luckily no damage
was caused. TX returned, however there was high SWR when the tuner
was in operation. This was due to a faulty relay. The relay was
repaired restoring operation of the tuner. It was noticed that the
ATU tuning positions were not being remembered - dead memory backup
battery. SSB mode was tested, finding a nasty buzz. This was due to
a faulty mic lead. The faulty portion of the lead was chopped off
and new connectors fitted on both ends. Intermittent TX and some
further strange issues related to odd varying SWR readings into a
dummy load and changing ability to tune were due to a series of
broken solder joints and tracks on the LPF board. At last the radio
was fixed!
25th January 2011
No TX due to disconnected drive to PA. Intermittent RX due
to partial disconnection of receive antenna cable from LPF. Fault
reported was drift, which was measured and found to be normal. The
main reference crystal oscillator is underneath the PA, so heat from
the PA will cause a small amount of drift, around 10Hz cold to hot.
The radio was given a good check over and put on frequency and
returned to good working order.
24th January 2011
This was a radio that had been worked on previously (and
hadn't been picked up yet) where the notch filter wasn't working. At
the time I decided to leave the notch problem and fix the rest of
it, however the owner wanted it fixed so I attemped to repair it
again. To my surprise I got it working fairly quickly and so the
radio was returned to 100% working order.
20th January 2011
Channel was dropping out due to poor solder connections on
audio bus connectors. The main panel was removed and checked over
for poor solder joints. The mixer was repaired.
18th January 2010
One channel was down, this was due to an open winding on a
transformer in the input module. Luckily the winding was open at the
terminals, not inside, so it was repaired easily. A further problem
showed under testing at higher output levels resulting in smoke!
This was due to an active PSU capacitor discharging circuit becoming
activated when it shouldn't. Both channels suffered the same fault.
The problem was fixed by simply disabling the circuit. The amplifier
could then be run at high volume levels. The amplifier was returned
to good working order.
17th January 2011
The deck had loading mechanism problems and disk reading
problems. A severe build up of dust inside the CD unit was
discovered. The CD unit was dismantled and thoroughly cleaned. The
loading mechanism was overhauled and a drivebelt replaced, bringing
the player back to good working order.
16th January 2011
The amplifier was indicating clip fault on channel 1 due to
a bias fault. Luckily no major components were damaged due to
additional bias protection. Some amplifiers would have gone up in
smoke with this fault. A zener diode was replaced, returning the
amplifier to working order.
14th January 2011
Can I apologise to the many people that have tried to get
in contact with me over the last two weeks. What seemed like a
simple phone line switch has turned into a nightmare leaving me with
no phone and no internet combined with very poor mobile reception.
The problems will be solved in due course, but nowhere near as
quickly as I would like. I now have internet thanks to a mobile
internet dongle so please email me should you not be able to get
through to my mobile (quite likely). A text also gets through. I
will be checking my email very regularly now that I can do so.
Thanks for bearing with me during this quite frustrating period.
14th January 2011
No jog wheel operation. This was due to broken jog wheel
roller and hairline crack on a circuit board which severed the
signal lines to the jog wheel position sensor. The jog wheel was
reconditioned and the circuit board repaired, bringing the deck back
to good working order.
12th January 2011
Faulty PLAY button. Replaced PLAY and CUE and returned the
deck to good working order.
7th January 2011
Emergency repair of CDJ-800 with broken CUE button and
switch. Repaired the CUE button plastic and replaced the CUE and
PLAY switches. The deck was returned to good working order.
7th January 2011
Old mobile number restored.
4th January 2011
Everything seems to happen at once - lost mobile phone! New
temporary number is 07538 829 224. The old number 07906 550 363 will
be available again in a week or so when I get a replacement SIM
card.
3rd January 2011
Over the period of 3rd January to 16th January we are
moving to new premises. This means potential disruption to phone and
internet services as well as setting up a new workshop! If you
cannot got through by telephone please email. I am still taking on
repair work for important/emergency jobs, but if any repair work can
wait until after the 16th January then please do so to allow me some
time to sort everything out. The website will be updated with the
new details in due course. The new premises will allow the repair of
a larger amount of work as well as larger items of equipment. It
also means significantly increased desk/bench space suitable for
permanent setup of a range of test equipment and storage space for
spares.
3rd January 2011
Wishing everyone good luck for 2011.
17th December 2010
An internal 12V regulator had failed, taking out the PSU
too. A replacement PSU was ordered and a replacement 12V regulator
fitted, repairing the unit.
15th December 2010
The radio was deaf, had no TX on SSB and was off frequency
on LSB. It was deaf due to blown input protector, which was fairly
annoying to change. TX on SSB was intermittent due to dirty relay.
Radio was realigned on LSB and USB. The transceiver was returned to
good working order.
9th December 2010
Sales with the small range of spares in the spares shop has
been good over the last month. Many mixer knobs have been sold and
all the stock of fader potentiometers for the DJM909 and 707 have
been sold. New stock will arrive in mid-January. Thanks to those who
purchased these items. Further handy spares will be added in the
near future.
9th December 2010
The original 4 pin female XLR plug had been damaged over
years of use. A replacement plug was fitted.
9th December 2010
What a beast of an amplifier! Significant power. Fault
reported were a dead channel and service required. The dead channel
was due to failure of fuses in the power supply, either by aging
from the inrush current at each switch on, or from a fault condition
e.g. shorted output. The fuses were replaced and the amplifier given
a good clean out of all the dust that had collected over the years.
Some suspect looking solder joints were resoldered too. The
amplifier was returned to good working order.
7th December 2010
Had operation on nose yesterday. Suspect use of hammers and
power tools. Not feeling too good at all - recommended time off by
doctors for recovery 2 weeks. A few days in practice perhaps ... ;)
5th December 2010
The CD deck did not unload CD properly. It got stuck,
making a nasty clicking noise and the CD had to be ejected using the
force eject tool. Unfortunately, the deck had been used for some
time after the start of the fault. The fault was due to excessive
magnet strength on the CD retention mechanism. This caused wear on
some gears until CD unload failed. Further use of the player caused
more damage to the gears. The gears were repaired with epoxy resin
and the magnet strength reduced by modifying the retention mechanism
with a spacer. The deck was returned to good working order.
1st December 2010
There were a few faults reported with this radio. No
transmit, off frequency, notch not working and s-meter reading low.
Upon switch on, the radio was switched to indicate the PA supply
voltage which smacked the needle against the side of the meter.
Measuring with a voltmeter the supply was 40V instead of 24V! The
cause was a failed output transistor which took out another
transistor and a zener in the PSU. The 40V had been connected to the
PA for some time as there were several fried resistors inside.
Thankfully the PA transistors had survived. An additional fault was
discovered in the second driver stage of the amplifier caused by the
pressure of the PA case against a component which had caused
cracking and splitting of a large solder joint. The meter backlights
were faulty, which were replaced. The radio was put back on
frequency and the s-meter sensitivity adjusted to a sensible value.
The notch filter could not be repaired, but apart from this minor
inconvenience the radio was returned to good working order.
30th November 2010
The amp was going into protect mode at switch on. This was
due to a damaged SR channel due to shorting of the speaker leads
while amplifier was on. The amplifier was dismantled - quite a
significant task due to the construction of the amplifier and two
SAP16N and SAP16P devices replaced, three resistors and two zener
diodes. This brought the amplifier back to good working order.
25th November 2010
The solder on the ipod plug had failed - common problem on
this very poor design. The socket was refluxed and reflowed and
epoxy resin was added around the plug and over the base to provide
additional strength. The sound dock was returned to good working
order.
24th November 2010
Radio did not respond to PTT from the mic socket. This was
due to a burned resistor on the AF/DDS board - some voltage must
have got into the mic socket. The radio was also off frequency on 2m
and 70cm. This was realigned. The FM discriminator display was also
off and was realigned. The radio was returned to good working order.
22nd November 2010
The input jacks had failed. They were replaced, returning
the speakers to working order.
22nd November 2010
The bass driver had failed due to overheating. A high power
replacement was fitted and sealed.
21st Novemeber 2010
The volume control was scratchy - this was reconditioned,
bringing unit back to good working order.
21st November 2010
The speaker was suffering from a nasty buzz and very loud
crackle. The cause was a large failed electrolytic capacitor in the
PSU. To change it, the amplifier module had to be dismantled quite
extensively due to its construction. The volume control was also
scratchy, this was reconditioned. The speaker was returned to good
working order.
21st November 2010
The mains fuse was blowing. Cause was failed bridge
rectifier in PSU. The construction of the amp made it a little
difficult to replace. Once replaced, the amplifier appeared to be
working. However on further checks it was discovered that the
amplifier bias had drifted to a very high value for both channels.
It was high enough to make the amp overheat whilst doing nothing.
The bias was reset to 100mA for both channels. The amp was returned
to perfect working order.
19th November 2010
Another 735 with garbled audio. Realigned BFOs and HPL1-4
which were pretty much OK. The connection between ANT socket and PCB
pad on the filter board was broken. The PA was dismantled and the
track repaired. The radio was returned to good working order.
18th November 2010
The receive and transmit SSB audio was garbled after warm
up. This was due to drifted HPL1, 2, 3 and 4. No signs of the
capacitor failure that seems common with this model. There was no
memory backup to due a dead lithium battery, which was replaced. The
radio was slightly off frequency, more so on USB. A full alignment
of the BFOs and reference oscillator cured the problem. Some of the
backlights had failed, so all four were replaced. The radio was
returned to excellent working order. Update: The radio was
returned suffering from RX distortion. The internal speaker had
failed, which was replaced.
17th November 2010
The laptop failed to switch on, Windows Vista was corrupt
and unbootable and the trackpad did not work properly. The power
management needed a reset to get the laptop back to life. Vista
needed some recovery work to get it to boot, after which it was
cleaned up and all service packs and updates installed. The trackpad
problem was more difficult. The laptop had to be dismantled to get
at the trackpad, which was also glued tight to the case. The glue
was softened with solvent and the PCB removed and cleaned
thoroughly. It was discovered that the trackpad worked without the
case in the way, so the trackpad surface was carefully removed and
the case plastic removed in the trackpad area with a lot of cutting
and filing. The surface was applied to the bare trackpad, restoring
the cosmetic appearance and the operation of the trackpad. The
laptop was returned to good working order.
17th November 2010
The sub had no power due to a failed mains transformer. A
generic toroidal transformer of the right type was not available
from UK suppliers. MJ Acoustics would not supply a replacement
transformer because they want to keep all repair business to
themselves. Why some companies do this I have no idea. They could
have sold me a transformer and made some profit. Instead they
sold nothing and were added to my list of companies never to buy
anything from. I had a custom made transformer built by Canterbury
Windings for a reasonable price which brought the sub back to good
working order. It must be noted that this sub does not have enough
heatsinking for long term use at high volumes. Ridiculous, since it
costs £300 and that to add some proper heatsinking would have cost
under £5.
17th November 2010
The CD transport drivebelt had stretched and as a result
the player would not eject. The drivebelt was replaced, but there
was not enough power to work the mechanism. Part of the mechanism
was modified and the motor driver circuit modified to deliver more
power to the motor. The CD was returned to good working order.
9th November 2010
The LCD display lit up but there was nothing on the display
and no response from the buttons or cd drawer. The fault was in the
power supply, no 5V. The PSU was repaired, then it was discovered
the drawer mechanism drive belt had stretched. It was replaced and
the cd player brought back to good working order.
8th November 2010
This amp was heavily modified by the owner. Unfortunately
the audio select circuitry had been damaged. The audio was rerouted
directly into the input of the amplifier.
5th November 2010
The radio had no RX audio whatsoever. The AF/SQL knobs had
also received a bash and were bent and not free to turn. The front
was dismantled and the main board and AF/SQL Notch/Shift
potentiometer assembly removed. The assembly had cracked due to the
impact, severing the AF/SQL connections, causing the loss of audio.
Unfortunately, the short crack severed connections on both sides of
the PCB. The assembly was dismantled and the damaged pot removed.
The pot was completely dismantled to see if it could be recovered.
Two shafts were bent and also the metal was fatigued so any attempts
to straighten could result in snapping of the shafts. They were
straightened as best could be done without excessive force, then the
outer shaft widened so that the inner shaft could rotate. Material
was also taken off the inner shaft. Once both were free to rotate,
the pot was reassembled. The snapped PCB was glued back together
with epoxy resin and the severed tracks jumped with wire. After
reassembling the front panel, unseen material was removed from the
control knobs so that they could rotate without fouling each other
and making the controls useless. The radio fired back into life with
healthy audio, bringing it back to good working order.
5th November 2010
The tonearm was wobbling around due to a loose bearing grub
screw. The bearing was adjusted properly and the grub screw locked
in place.
29th October 2010
We now stock a small range of spares for restoring mixers.
The first items are replacement fader knobs for Pioneer and Allen &
Heath mixers and replacement faders for the Pioneer DJM 909 and DJM
707. See here.
29th October 2010
The mixer was brought in with a catalogue of complaints and
in fairly poor condition, missing knobs etc. It had been dropped,
bending the corner of the front panel. Output level was very low.
There was no sound on one channel and intermittent connections -
crackles and pops when the mixer was tapped. Crackles on EQ too. The
mixer was stripped down and given a good check over. Many of the
screws were damaged and stripped of their threads. A pair of burnt
10 ohm resistors were replaced and connectors re-soldered where
necessary. Stickers were removed from the front panels. The
remaining knobs and front panels were put in a cleaning solution to
strip off all the accumulated gunk and sticker adhesive. The bent
front panel was straightened. The mixer was carefully reassembled
with new screws and new knobs attached. What looked like a tired old
mixer now was returned to excellent working condition and near good
as new.
27th October 2010
The amplifier was blowing the main fuse at switch on. The
customer had already bought a replacement set of output transistors
and fitted them, however the fuse still blew on switch on. The cause
of the short was a faulty smoothing capacitor in the power supply.
However, upon fitting new capacitors, a further problem was present.
The output was distorted which upon testing was found to be due to a
failure in the bias circuit. TR16 was faulty, however it measured OK
on the multimeter so the problem evaded me for some time. A
replacement cured the problem, bringing the amp back to good working
order.
23rd October 2010
The deck had been sent through the post by an ebay seller,
but had been damaged on the way. God knows what the courier had done
to the parcel, the deck had been crushed and dropped from a great
height. The crushing had separated the main display from the circuit
board, but thankfully not broken it. The drop had caused hairline
fractures in the PSU which cut off power to several different parts
of the deck. All of the damage was repaired, bringing the deck back
to good working order.
22nd October 2010
This nice CD player and amplifier from an ebay seller had
been crushed and dropped in the post. The impact smashed the feet
and part of the internal CD transport. The case was also mildly
damaged. The internal and external damage was repaired and new feet
fitted, bringing the unit back to good working order.
21st October 2010
A Samsung M40 Plus laptop was failing to boot as was a Dell
desktop machine. Interestingly both suffered from the same problem,
a corrupted filesystem leading to an Unbootable Volume error. Both
machines has installed some updates on the day they stopped working,
so it could have been an update that caused the problem. The
filesystems were repaired and both machines brought back to working
order.
14th October 2010
The netbook did not boot due to damaged operating system.
Ubuntu 10.10 netbook remix was installed and switched to the
standard desktop, with panels switched to autohide to make available
as much screen space as possible. Media codecs, Dropbox, Office
software and other useful items were installed. Google Chrome was
chosen as the main browser, as its title bar and toolbars are very
slim, leaving plenty of room for the main content. It also starts up
quickly, important for a underpowered netbook. The customer was very
pleased with the performance.
13th October 2010
The amplifier had an intermittent input selector switch due
to being in storage for some time. The switch was cleaned, returning
the amplifier to good working order.
12th October 2010
A similar cd player as previously described. This one had a
faulty CD player which was replaced and the headphones were replaced
too, returning the unit to good working order.
11th October 2010
This cd player was from Spillers Records in Cardiff and had
been well used and been in storage for some time. The unit did not
power up. This was due to a corroded via on the CPU board. The
suspension on one of the CD players was damaged so the unit was
replaced. Replacement headphones were fitted as the old ones were
rather manky and, well .. sweaty. The unit was returned to good
working order.
11th October 2010
The internal CD/DVD writer was not writing discs correctly.
Rather than failure of the laser or optical assembly, the drive just
needed cleaning. The optical assembly was cleaned out with air and
the lens cleaned returning the drive back to working order.
7th October 2010
The unit was not reading disks. This was because the laser
in the optical pickup unit had failed. A replacement was fitted
returning the stereo to working order.
3rd October 2010
The 'source direct' switch was intermittent and causing
problems with the audio, crackling and loss of bass. It was
reconditioned returning the amplifier to good working order.
1st October 2010
The audio was skipping due to failure of the laser and
stiffness in the spindle motor bearing. The pickup assembly was
replaced and the motor bearing lubricated bringing the CD player
back to good working order.
25th September 2010
The radio was suffering from nasty crackle and the signal
meter was stuck at maximum (not RF gain related). The crackle was
caused by a faulty filter which was replaced and the S meter problem
was caused by corrupted alignments. Also, the top band RX gain was
corrupted. The s-meter was realigned and receiver gain returned to a
sensible value returning the radio to excellent working order.
23rd September 2010
This flagship 7.1 AV amplifier had no sound coming through
the speakers. This was quite a nightmare job - the amp is packed
with electronics, computers, analogue to digital converters ,
digital to analogue converters, digital signal processors, video
switches etc. Dismantling the amplifier to get to the relevant PCBs
was particularly time consuming and needed the removal of an insane
amount of screws. During partial disassembly and inspection, the
amplifier started to indicate AMP ERR too. This was due to several
faults on the amplifier module that by chance showed while on the
bench - 12 protection resistors had risen in value with age and heat
and eventually one had gone open circuit. Once these were replaced
the amplifier powered on without error, but still had no sound! A
faulty circuit protector was found in the power supply and was
replaced. Still no sound. The problem was eventually traced to
problems on the DSP board. These were fixed and finally after about
4 days of pulling my hair out the amplifier returned to good working
order. It was tested out in all its glory by attaching a load of
speakers and watching Lord of the Rings in Dolby THX Ultra. Pretty
damn good too.
22nd September 2010
The speaker was buzzing and the volume was faint with no
bass and all treble. This was due to failure of the phono sockets
ground connection which had fractured and split from socket movement
during use. The amplifier board was removed from its backing plate,
a wire soldered to the ground plate and connected to a nearby
grounding point. This returned the speaker back to good working
order.
21st September 2010
The radio was suffering from a number of age related
problems. RX and TX were intermittent, the radio was off frequency
by varying amounts for each band and TX on 70cm was intermittently
dead. The intermittent RX and TX common across all bands was due to
scratchy front panel controls which were reconditioned. The radio
was off frequency due to drifted oscillators in the main radio as
well as the band modules. Everything was realigned such that it was
on frequency for all bands. 70cm TX failure was due to bad solder
joints and a worn relay contact in the 70cm module. Each fault was
repaired bring the unit back to good working order.
19th September 2010
The cooling fan was switched on full all the time, creating
a lot of noise. It was assumed the fan switching circuit has failed,
but on inspection it was discovered that it was connected to +13.8V
on the circuit diagram and in the radio so was working as originally
designed! The radio was an early model - later models may have had
an additional control circuit for the fan. The fan was slowed down
to about 40% on receive to cool the internal PSU and returns to 100%
on TX to provide enough cooling for high duty cycle transmission
modes.
18th September 2010
The sound from the headphone sockets on the front of the
unit was strange. Upon examination, the L+R channels were found to
be subtracted from each other. This was due to some screening foil
contacting the headphone socket and shorting out the internal
contacts and switch contacts. The screening foil was removed and the
desk returned to good working order.
15th September 2010
The transceiver was off frequency on both USB and LSB, one
worse than the other. The problem was the reference oscillator which
was realigned and the BFO VCO PLL which required realignment. The
radio was returned to good working order.
8th September 2010
Our baby has arrived safely and is getting settled in to
our new family :)
I will be available from Monday the 13th of September for repair
work. If you have rung and not been able to get through or have not
received a call back by the end of the week, please ring on Monday.
29th August 2010
My wife and I are expecting our first baby on the 1st
September. This means I will not be able to take any calls or work
from this date for a short period. I will be available via email at
repair@prscardiff.co.uk
for questions and arrangements for picking up or dropping off of
equipment, which will have to be done at our convenience. Normal
service will resume and be announced here when things are more
settled.
28th August 2010
Laptop would not power on or charge. Cause was broken power
plug - a replacement fixed the computer.
26th August 2010
The mixer would not power on. This was due to broken
insulation around the grommet on the power brick. The faulty cable
was removed and replaced allowing the mixer to be turned on. The
headphone mix fader was faulty - this was removed and reconditioned
bringing the mixer back to good working order.
24th August 2010
The microphone was making very loud banging noises when
shaken. This was due to cracked solder and loose screening cans
inside the microphone due to impact. The damage was repaired and the
mic returned to good working order.
22nd August 2010
Another radio used on a motorbike where the unit had to be
stored underneath the seat, limiting its range. A BNC socket was
fitted in place of the old antenna so a good external one could be
attached.
21st August 2010
The switched mode power supply inside had died, blowing the
5A internal fuse. The causes were: 1) Fixing glue of the wrong type
which had gone conductive over time, shorting out whatever it came
into contact with. 2) The PSU recifiers had blown. 3) The main PSU
capacitors had also failed and were swollen and had leaked
electrolyte. 4) A surge protector had also shorted out. All of these
components were replaced, the glue removed and the PCB repaired
where glue had eaten into the board and charred from the later short
circuit. The speaker was returned to good working order.
21st August 2010
The other speaker has suffered a similar fate to the one
above. Additionally, some 1N4148 diodes had also died and there was
more severe damage to the PCB which was cleaned up. The speaker was
returned to good working order.
15th August 2010
The amplifier was indicating overheat and protect after
use. The reason was failure of a 24V fan cooling the amplifier
module. A replacement restore cooling and proper operation of the
amplifier.
15th August 2010
Unfortunately, the bass woofer in these nice speakers had
blown. B&W do not make or supply the replacement speakers anymore,
so a high quality 100W RMS woofer was fitted and the fascia trim
modified so that it fitted nicely on the new speaker and looked like
a good job. Apart from the black cone, the speaker sounded identical
to the original and the customer was happy with the work.
14th August 2010
The deck was skipping and freezing. The CD pickup was
cleaned, but the problem remained after some time playing a CD. A
replacement optical pickup was ordered next day delivery and fitted,
curing the fault - just in time for the customer's club night on
Saturday.
9th August 2010
Sadly another case of an ebay seller supplying faulty
goods. The customer bought a CDJ1000 however the unit that arrived
was dead down one side. The customer sent it back and received
another unit that almost worked except the jog dial didn't. The
cause was initially traced to a faulty optoelectronic sensor, but
after replacement it was discovered that an I/O line on the System
Control Processor IC had failed and was holding the line low. This
meant either a costly new main board at over £400 or try to get a
replacement IC. Luckily the IC is stocked by Pioneer so one was
ordered and fitted which repaired the deck. The IC is a high density
surface mount component which was replaced using specialised
equipment here at PRS. The deck was returned to good working order
for a little over a third of the cost of a mainboard and fitting.
5th August 2010
The plastic on the phono connectors had aged and broken,
resulting in the sockets literally falling apart. They were removed
and replaced with new ones, returning the amplifier to good working
order.
5th August 2010
This radio was being used as a communications system for a
motorbike, however the radio was being kept underneath the seat
which was restricting its range. The antenna was removed from the
radio and a BNC connector fitted so that a good external antenna
could be attached.
30th July 2010
The synth did not power on and had been in storage for some
time in damp conditions. The reason the keyboard did not switch on
was due to a blown internal power supply. The power was restored by
replacing a power transistor. Poor connections on the line output
and headphone sockets were re-soldered. A broken pitch bend control
was repaired. Upon testing, it was discovered that a section of the
keyboard was not working. This required the complete dismantling of
the keyboard, upon which it was discovered that the printed circuit
underneath had corroded due to the damp conditions and opened a
common circuit line that served the top section of the keyboard.
Damp had damaged a number of traces which had to be repaired. The
keys were given a good clean as they had been removed and the synth
was returned to good working order and excellent physical condition.
30th July 2010
The synth did not power on due to a broken power socket.
The solder had failed and the pads lifted from the circuit board.
27th July 2010
The deck had a faulty pitch fader and the customer had
purchased a new one and had it fitted by a phone shop. Unfortunately
this phone shop did not know what they were doing and did a poor job
of de-soldering and replacement of the fader and ended up blowing up
the power supply. Tidying up the poor work and repair of the power
supply brought the deck back to good working order.
13th July 2010
The amplifier was suffering from low volume and distortion.
The cause was a failed solder joint on the power supply capacitors.
The input jack was restored as it was intermittent and a missing
foot replaced. The amplifier was restored to good working order.
13th July 2010
The left channel was low in volume and noisy. While the
fault did not show on the bench, it was noticed that many of the
solder joints were on the way to failure. The joints were resoldered
and the amplifier returned to good working order.
7th July 2010
The low level signal inputs and output were clicking and
picking up noise. This was because a small fuse, tucked away inside
the radio had blown due to a small current flowing through the
ground system of the low level input and outputs. If I were being
cynical, this pointless fuse is to catch out people installing the
sound system so Pioneer can charge extortionate amounts for repair
and installation of the failed system. The stereo was modified to
repair and prevent the problem from happening again. The stereo was
returned to good working order.
5th July 2010
The radio mic receiver base station required an
investigation into its sensitivity as it appeared to perform poorly
against another unit. The base station checked out OK, in fact its
sensitivity was excellent. The problem was due to a weak transmitter
on the radio mic caused by weak batteries. The microphones RF output
power drops significantly, reducing its range when the battery is
weak - even though visually it appears to work fine right down to
near zero output.
4th July 2010
Laptop would not power on, something was also rattling
around inside. Upon inspection it was discovered that the rattle was
a loose screw... bad news if that shorts anything out on the laptop
mainboard! It possibly could have been causing the switch on issue
and had moved when the laptop was transported. The screw was removed
and the battery taken out and reinserted to cycle the PMU and the
laptop started up without problem. A few checks later found no
problems.
4th July 2010
This nice professional FM tuner unit was dropping a channel
intermittently. The cause was age of some edge connectors inside the
unit. The daughterboard connections were cleaned thoroughly and each
sprung contact formed and cleaned to make a better connection. It
was noticed that the front panel indicators and illumination had
burnt out, so the indicator bulbs were replaced too. Tarnish was
removed from the phono connectors and where there was damage to the
front panel such that light from the illumination leaked through,
matching paint was applied. The tuner was returned to good working
order.
3rd July 2010
A small monitor was repaired due to a problem with its
power adaptor. Some strange issues with explorer.exe on a PC were
fixed. Wireless internet connection issues were resolved on several
laptops and a desktop machine.
3rd July 2010
Laptop was suffering from bluescreen issues - cause was old
wireless drivers. Updated and problem disappeared.
1st July 2010
The laptop would not charge its battery despite being
connected to power and was also overheating. The shift key had also
come off and the underlying mechanism lost. The cause of not
charging was particularly annoying - Dell have made the power
adaptor 'intelligent' so if you plug any other adapter in apart from
Dell's the laptop will refuse to charge. Of course, with this new
feature comes the usual bugs we have come to expect with
insufficient product testing - a show-stopping computer killing bug
for absolutely no valid reason whatsoever. The bug was overcome,
then the BIOS updated to permanently fix the problem. The shift key
was repaired and the computer cleaned up. The laptop was returned to
good working order. Update: Upon further testing prior to
returning it to the customer it was discovered that the soldering to
the power socket had failed AND the charger was intermittently
faulty! Sometimes things are not what they seem.
1st July 2010
The MP3 player would not connect to the computer when
connected to a USB port. The cause was failure of the soldering on
the USB socket. This was re-soldered and the player was returned to
good working order.
30th June 2010
The transceiver refused to TX, RX was ok. The cause was not
PA failure, but increased internal resistance of the battery - the
voltage dipped below the required level on TX and reset the internal
computer. The battery was tidily split apart and re-celled with
2500mAh NiMH cells for excellent battery life and returned to good
working order.
29th June 2010
The display on this handheld transceiver was intermittent
and flickery. The cause was a poor conductive rubber contact between
the processor board and the lcd display unit. The transceiver was
repaired and returned to good working order.
23rd June 2010
The customer brought this in with the previous failed
speaker. While no syptoms of failure were affecting the sound of the
speaker, on inspection the PSU capacitors were failing. 12 were
replaced refurbishing the unit back to good reliable condition.
22nd June 2010
This huge active speaker were suffering from a buzz when it
was hot after some time at high volume. The reason was failure of
the PSU capacitors for the bass, mid and high amplifiers. They were
swollen and significantly reduced in capacitance which was worsened
when hot. 12 were replaced bringing the speaker back to working
order.
18th June 2010
Deck did not switch on due to a power surge which killed
the power supply. The power supply was repaired, the deck was
cleaned up and the speed control lubricated so it was smooth again.
18th June 2010
Deck did not switch on due to a power surge which killed
the power supply. The power supply was repaired, the deck was
cleaned up and the speed control lubricated so it was smooth again.
11th June 2010
The amplifier has been purchased as untested and had
suffered some damage in the post. The speaker binding posts had also
been damaged and snapped off! The amplifier also did not switch on.
The supplied power lead had a 3A fuse which was insufficient for
powering the amplifier. It was replaced with a 5A and the amplifier
powered on without fault. The speaker binding posts were replaced,
the chassis bent back into the right shape and the amplifier tested
at 120W/ch RMS into 8 ohms for an hour without issue, getting nice
and toasty in the process.
10th June 2010
The deck did not switch on. The problem was initially
traced to a faulty surge protector, however after testing for
several hours the fault returned. On inspection, there was a short
measured on the regulator board. The fault must have blown the surge
protector previously then cleared itself. Because of the
design of the deck, to get at the board to faultfind and replace
components the front of the deck had to be dismantled making the job
hours longer than it should have taken. The fault was traced to a
wire link carrying 12V that was folded over onto the groundplane of
the board, shorting out the supply - a manufacturing defect. A thin
layer of varnish had been preventing the short, however on a hot day
and being used for several hours, the thermal expansion of the board
had squeezed the layer of varnish and pierced it! The link was
desoldered and replaced and the deck was returned to good working
order. It is lucky that the fault showed on the test bench, as this
is a type of fault that would cause headaches for both the customer
and myself, as the fault would inevitably had cleared by the time
the deck has cooled down and been returned to me, only to return
when used in a hot enviroment!
9th June 2010
The mixer has a broken channel 2 fader and also the fader
shape controls at the front of the mixer were damaged and broken.
The headphone socket was also loose. The fader was replaced, the fader shape controls repaired
and the headphone socket fixed so that it will never loosen again.
The mixer was returned to good working order.
9th June 2010
The deck was intermittently freezing, which can easily ruin
a mix. The deck was given a good check over and its internal
software program was updated. This cleared the freezing problem and
repaired the deck.
4th June 2010
The amplifier was brought in with the thermal cut-out
circuit breaker faulty. The customer hoped that the cut-out was just
the problem, however channel B had failed catastrophically and
the large overload current caused by this was tripping the breaker.
The breaker had been reset so many times that it had burnt itself
out. The customer decided that the repair cost was uneconomical (due
to the number of transistors that would need replacing) and decided
not to go ahead with the repair. The customer gave the broken
amplifier to me for spares which I am grateful for, thank you Damon.
1st June 2010
Well time does go quickly! I would like to thank customers
that chose to use us over the last year. Things started quite slowly
and have gently accelerated over the following months, leading to
the last two months which have been the busiest ever! New customers
have come to us through the website which has climbed in popularity
to the top result or very near the top result in a variety of Google
searches for audio, CDJ and radio repairs in the Cardiff and South
Wales area. Many customers return with additional equipment to
repair. Repairs to amateur radio equipment have also been increasing
too, with people from outside the area sending in their radios via
courier.
Due to the increase in business, we are considering moving to some new premises in Cardiff in order to expand. We are also considering developing some interesting products for those of you out there that like to wield your own screwdrivers and save yourself some cash. Watch this space.
Our goal has always been to provide a service that makes it worthwhile to repair medium value electronic equipment and will remain so over the next year.
20th May 2010
The laptop was freezing 3 times a day and on startup error
boxes were displayed. The memory and hard disk tested ok. The
processor cooler was cleaned and the computer was cleaned up and
given a thorough check over. It was restored to good working order.
19th May 2010
Soon after switch on, a nasty buzz came out of it and the
signal meters showed maximum. This was due to a bad 7915 regulator
shorting out the power supply. A replacement plus some new rectifier
diodes solved the problem and brought the mixer back to working
order.
18th May 2010
The radio had been built from a kit but the builder was
having problems getting any RF output. The circuit board in the PA
area had been damaged in an attempt to find the fault. The PA was
stripped down and rebuilt and the circuit board cleaned up. A
junction FET was replaced. Still no output, much to my
disappointment. The full alignment procedure was carried out,
bringing with it a healthy 2W output - the RF tx signal had been
attenuated by poorly aligned band-pass filters.
18th May 2010
The deck was brought in with the following problems. There
was no start action, the platter had to be started by hand. The
motor then took over, but ran at a slow speed. The cause was failure
of an internal 3.3V supply rail - a replacement IC and resistor
repaired the deck.
17th May 2010
Oh dear, this mixer had apparently been lent to an all
weekend scratch DJ party in Bristol. Needless to say, there was not
much left of it afterwards! All faders had been destroyed and
several knobs were missing. Despite the damage done, it was restored
to good working order at a good price, much to the delight of the
customer.
17th May 2010
Deck had been plugged into 240V when it was an American
120V version. Result was smoked PSU and input filter. Replacements
repaired the deck.
11th May 2010
Amplifier has a dead channel B after being connected to a
shorted bass bin and run at high volume. The damage to the amplifier
was catastrophic, all output transistors dead plus other components
- over 20 in total. A strip down of the amplifier module, set of new
output transistors, power resistors and diodes repaired the
amplifier.
9th May 2010
Faders 1, 2 and 3 were scratchy and the volume went to full
when they were tapped. The faders were removed, dismantled and
carefully reconditioned back to good working order, repairing the
mixer and avoiding the ridiculous cost of replacement fader units.
The fader units in this particular model are very high quality for a
DJ mixer.
8th May 2010
The radio was suffering with no output on 2m. 70cm was ok.
After tracing the 144Mhz carrier through the pre-amp stages it was
determined that they were ok and the final output transistor was ok.
Two diodes were discovered open in the output filter circuit,
replacements from Yaesu fixed the radio.
7th May 2010
The bin was suffering from distortion and also came with an
amp with a totally blown channel. Upon examination of the insides, a
piece of metal was found that was shorting out parts of the
crossover, causing the distortion and shorting out any connected
amplifier. This is what killed the 1kW amp that was driving it,
ouch. Removal of the metal and replacing some missing jack nuts and
screws brought the bin back to working order.
7th May 2010
TX audio was distorted due to bad solder joint.
Re-soldering cured the problem.
6th May 2010
The signal meter was stuck, causing the appearance that
receive wasn't working. This fooled me for a while as I traced the
mixer and IF stages. Removing the signal meter and loosening the
needle bearing cured the S meter fault. Loss of TX was caused by a
solder speck in the TX area. Very low modulation levels was due to a
bad microphone.
6th May 2010
The only thing that lit up on this CB was the signal meter
backlight. A shorted electrolytic capacitor in the 8V supply caused
the loss of 8V and death of RX and TX. Changing the cap brought the
radio back to working order.
6th May 2010
Phono connection on rear was very loose and the wired
connections had been severed from the amplifier board. The socket
was removed, stripped, rewired, refitted and connected to top-side
components so that the amplifier board need not be removed - which
would otherwise been a lengthy job. The repair brought the unit back
to good working order.
6th May 2010
Phono connection on rear was intermittent. This was due to
fatigued socket and poor solder on the pcb connections for the
socket. The socket was repaired in a similar manner to the above.
4th May 2010
Amplifier was bought in dead. The fuse had blown - a
replacement bought the amplifier back to life but it ran very hot.
This was because the bias had drifted up to about an amp, making the
output transistors and heatsink very hot which itself caused a
further bias current rise. This overheating leading to over-current
condition had blown the fuse. The bias current was set to 60-80mA,
repairing the amplifier.
4th May 2010
The amplifier has two problems, it was going into protect
mode and the front motorised panel wasn't working properly. It was
going into protect mode due to poor solder joints on the underside
of the mainboard that feeds the amplifier modules. The panel didn't
work properly due to a faulty switch that failed to tell the
amplifier logic that the panel was closed. Both faults were repaired
and the amplifer returned to good working order.
1st May 2010
I have added a new section to the website 'Radio Testimonials'
for the comments I receive from people who are pleased with the work
carried out to their radios and the first is from Mr. David Bowen,
who I repaired an FT-857 for.
Yaesu FT-857
Faults: Nasty internal crackle making transceiver unusable, DSP
filtering issues.
Hello Dan,
My thanks go out to you. What a wonderful job you have done
repairing my
857-D. Since I have had the radio its always been a tiny amount off
frequency on 2M SSB. I conducted a test with my brother earlier who
lives in Shropshire and he said it was bang smack on frequency..
Thanks
very much Dan.
Regards
David Bowen
2W0ZJA
Brecon
Thanks David for your comments on the repaired transceiver. I am very glad you are pleased with the work carried out on it. 73 and GD DX!
28th April 2010
Customer bought in a general coverage receiver with a
complicated major fault and several time consuming age related
problems related to capacitors. A list of issues was drawn up to
create an accurate and detailed estimate of repair which took 3
hours. The work in total would have taken a full day of work on the
bench and had already taken half. The customer decided that the
radio was not worth repairing and offered to pay me for my time
which I was grateful for, so I charged half rate for three hours of
skilled faultfinding for a total of £45, which incidentally is the
same as a single hour of diagnosis fee at another radio repair shop
here in Wales. I also prepared a detailed list of the faulty
components that required replacement. He then decided that this was
too much and took the radio away without any payment at all. I offer
a value for money, competitive, high quality, skilled repair service
with excellent support and free initial examination on many items.
However due to the complicated and time-consuming nature of amateur
radio equipment repair and due to this incident there will now be an
examination fee charged should the customer decide not to go ahead
with the repair. CB equipment initial examination remains free.
For the record, I decided to check on Icom service charges which 'start at' £27.50 + VAT per half hour plus parts. That's £64.63 per hour compared to our £30 per hour, more than twice the price!
23rd April 2010
The reported faults were a wide open receive and a nasty
crackle affecting rx performance. The wide open receive was caused
by incorrect DSP settings. The crackle was more difficult. After
quite a long time trying to find the source of the crackle, it was
traced to the AM 455kHz filter. A replacement cured the fault,
returning the radio to good working order.
20th April 2010
The tonearm was loose, the balance and tonearm mounting
mechanism was removed and the tonearm fixing screws tightened.
19th April 2010
Deck stopped reading CDs after about 15 minutes. The laser
had failed, a replacement was fitted repairing the unit.
13th April 2010
The radio has been connected the wrong way around without
an inline fuse. The protection diode shorted as a consequence and
the high current flow that resulted burnt out a track on the pcb.
The diode was replaced and the track repaired bringing the unit back
to good working order. The FM deviation (modulation) was turned up
too, as it was far too quiet.
9th April 2010
This radio was suffering from gremlins in the PLL board and
has really had me scratching my head for some time. Finally, in the
last few days I have cracked it!
The radio was really off frequency and the only tuning steps were
every 10kHz. This was due to twiddled bandpass filters in the PLL
board, which supressed the wanted mixer products from MIX5 and
instead the PLL locked to a different mixer product! This was why it
was so far off frequency (653kHz) and did not tune finely since the
fine tuning signal was lost. Some other minor problems were also
fixed. Very happy about fixing this, it has been taunting me for
ages.
6th April 2010
Radio was suffering from unstable VCO-5 causing drifting
frequency and unlock. Cause was poor solder joints in the VCO-5 area
and the classic 'glue problem'. The glue was removed with solvent
and picked away from the PCB, curing the problem.
6th April 2010
Unit would not eject CDs after a period of time in storage,
this was due to a sticky mechanism and slack drive-belt. Unit was
repaired back to good working order.
31st March 2010
The dock had been used without the appropriate slot adaptor
for the iPod used with the system. This led to the snapping of the
plug completely off the dock. Luckily, the plug was undamaged. It
was soldered back on and reinforced with epoxy resin to bring the
unit back to good working order.
30th March 2010
Dear me, what a mess. While the exterior looked ok apart
from where it had been dropped at the rear, the insides were, in
search of an alternative word, knackered. As I worked on this and
tested it, more and more problems came out of the woodwork.
1. Some RF board stands were missing and where they were missing the
board was screwed in until it almost touched the case. This also
warped the board. Some replacements were filed to the correct size
and put in.
2. Receive and transmit in CW and USB, LSB were off frequency. The
display indicated the wrong frequency, something other than the
required transmit freq. or actual! The VFO and SSB mixer stages had
to be realigned. The display frequency was incorrect due to drifted
counter master clock. This was realigned to get the right frequency
displayed.
3. Mic/carrier knob all sticky and one turned the other. The knobs
were removed, the shaft straightened and the knobs reattached with a
small clearance.
4. VFO was wobbly when the unit was knocked. This was due to poor
crimp joints in a plug thats connects to the RF board. On closer
inspection another wire was unattached!
5. Random wires cut inside rig! - Oh dear. Black was VFO ground and
was attached to the VFO chassis. Blue was a 10m band select line. A
coaxial cable was left cut and tidied away, hopefully nothing
important...
6. S-meter way out - realigned for S9 50uV and scaling similar to
Kenwood TS-850.
7. Excessive output power - This baby was putting out over 140W!
This was readjusted to give 110W output as specified in the service
manual.
8. Clarifier control all wobbly and not centred. The clarifier
switch was dirty, this was cleaned and the clarifier realigned so
that centre was centre.
9. Tuning knob finger wheel all loose and wobbly. This was due to
the knob being attached with an incorrect screw. A replacement was
fitted so it didn't wobble and felt 'nice'.
10. More broken/snipped wires on AF and RF board - Urgh this time a
crystal oscillator select line. The plug that was giving trouble
before had another invisibly broken cable too.
11. Marker tone oscillator was in the wrong place. This was
realigned so that zero beat was exactly on the external reference
oscillator.
12. More bad connections on RF board causing intermittent TX. This
time it was several tracks around plugs that had been repaired
before by someone, but not properly.
13. Low output on 10m. This was a puzzle for quite some time, since
there was nothing written about this in the service manual. There is
a control for output power on one band only, this is VR06 on the IF
board. This was set to give 100W on 10m, finally!
14. Starting to get quite annoyed now. The RF bandpass filters had
been twiddled! Gah, thankfully only a few had been turned and their
correct settings were determined. 40m was incorrect, 12m incorrect,
10m incorrect.
15. The counter was 'wobbly' in the top half of the 10m band,
reading low. This was due to poor solder joints on the counter
board.
16. The 12m 38.9875Mhz crystals and 10m[D] 43.9875Mhz crystals were
missing as reported by the customer. Some replacements were sourced
and fitted. On fitting it was discovered that the AF board around
all the crystal oscillators was heavily damaged from a too hot
soldering iron.
17. And on to the original reported problem... Sometimes RX would
not return when switching back from TX. After some detective work I
noticed that the audio dropped out as well as the CW RX offset,
giving me at last somewhere to look on the circuit diagram. There
was a relay on the AVR circuit board that was hidden inside the rig
so it was almost inaccessible. Luckily I could just get it open with
a screwdriver and squirt some cleaning fluid inside it with a straw.
And it was fixed :)
Finally, this rig was back in working order.
18th March 2010
Drive had been dropped and continued to be used, then
stopped working. Contained vital documents, photos etc. When drive
was connected to a PC, the power supply tripped indicating a short
on the drive electronics somewhere, which was traced to the 3.3V
supply line. A transient suppression diode across the supply line
was removed, the short disappeared and the diode measured short.
When reconnected to the PC the drive span up as normal and all data
was recovered. The failure was not related to the drop at all -
probably the PSU with the external drive killed the diode.
18th March 2010
The radio arrived with the fault 'no display'. Upon testing
it was determined that there was no display, no backlight, no CPU
operation and hence dead RX. The fault was caused by a shorted
electrolytic capacitor, which caused a power resistor to overheat
and go high in value. This starved the internal 5V supply of voltage
and also caused the resistor to heat enough such that it almost
desoldered itself. A replacement capacitor and power resistor
brought the radio back to good working order.
15th March 2010
The computer was freezing every now and then and displaying
an error on startup. The problem was traced to a buggy version of
the Blackberry software, which was upgraded to the latest version.
Hopefully this will have cured the problem, but it could also be
hardware related so time will tell for this machine.
11th March 2010
The speakers had been turned up too loud for too long. One
speaker had blown a tweeter. The tweeter was removed and inspected
after picking off all the glue holding it together. The coil had
opened near to where the lead was attached so some careful heating
to remove the enamel and some solder closed the circuit, bringing
the unit back to good working order. Note to users of active
monitors - they're for studio usage at moderate volumes not all
night high volume party usage!
10th March 2010
The amplifier had blown, causing the mains fuse to blow.
Customer fitted another fuse which blew again. The amplifiers in
these subs are switching Class-D (or class-T) amplifiers, making
them more tricky to service. A pair of MOSFETs had blown, taking out
some surface mount components and unfortunately the output of the
driver IC, rendering the unit useless. A replacement amplifier unit
from Peavey costs more than a replacement sub! The repair was
abandoned.
26th February 2010
I haven't documented any of the IT services provided to
companies in the news section, but will do so from now on. Setup of
print server, general maintenance and cleanup to restore speed to
PCs, RAM upgrades and workstation preparation for new employees were
completed today. A broken windows install was repaired so that
networking functions worked properly and an emergency safety backup
of company data was made due to warnings signs of possible disk
failure in a vital file server. The warning events turned out to be
spurious during investigation after the data had been backed up as
quickly as possible - any signs of disk failure are not to be taken
lightly!
25th February 2010
This mixer had liquid spilled into it at a party. The mixer
was immediately turned off and left to dry out - a good decision by
the owner. Upon switch on, only half the lights came on and there
was no sound. Upon dismantling the mixer, the power and sound
backplane was discovered to have corrosion and leaching damage which
was cleaned up and repaired. The power supply was checked and was
ok. Power was still missing so a further investigation of the pcb
tracks with a multimeter showed an open track and 'via' that did not
appear visibly damaged. Repairing the track brought the mixer back
to life.
24th February 2010
The monitor displayed 'Not optimum mode' and refused to
display a picture even if the right mode was selected. This was due
to a failed controller chip. A mod was done in an attempt to bring
it back to life which partially worked - but after some time on heat
build up in the case and the associated increase in temperature of
the chip cause the fault to return. Some heat-sinking was attached
to the chip which seems to have cured the fault. Update: IC
causing problem still a bit wonky, programmed replacement IC
unavailable and replacement cost greater than value of monitor.
Repair abandoned.
19th February 2010
Internet Explorer was acting up and laptop was slow. Cause
was a trojan horse and spyware.
19th February 2010
Laptop was overheating and was unstable. Cause was dust
build-up in cooling assembly.
17th February 2010
Well this was interesting, a really old valve guitar
amplifier - late sixties early seventies vintage. Very poor physical
condition and electrical condition, broken reverb, very low
distorted output. The low and distorted output was cured with a set
of replacement output valves and the dead reverb was caused by a
fried output transformer that drives the reverb tank. The secondary
had shorted and led to the failure of the primary high impedance
winding. The transformer had to be shipped from America and
thankfully repaired the amplifier to good working order - very loud
and really nice sounding reverb.
16th February 2010
The power jack was intermittent as well as the headphones
jack. Somewhat annoyingly to repair them meant having to dismantle
the entire unit to get at them. The fault in both was not the socket
or the soldering, but failure of the PCB tracks around the solder.
The effects unit was restored to good working order.
10th February 2010
The deck had a faulty pitch control which had gone
non-linear due to a spilled drink. The control was removed,
dismantled, thoroughly cleaned and lubricated. This returned the
deck to good working order.
27th January 2010
So many problems, don't believe the Apple hype :(
1. Stuck battery, release mechanism broken. 2. Power adaptor jack
worn out and cable split and shorting. 3. Power socket intermittent
and broken. 4. Battery worn out. 5. Laptop hinge loose. 6. Broken
screen clasp. 7. Damage from dropping.
Started by repairing the power jack which was obviously shorting by
the sparks coming off it when the cable was flexed. Repaired the
plug nicely by dismantling and resoldering with some unbroken flex
and fixing with resin. Then discovered that the power socket was
broken too. To dismantle the laptop the battery needs to be removed
which was stuck. Took about 2 hours of gentle levering and playing
with the release control to free it. Finally got cover off laptop,
discovered that everything needs to be dismantled to get at the
board with the power socket on. Everything! Removed motherboard,
hard disk, cdrom, speakers, pcmcia slot mechanism. Removed power
board, removed socket and installed heavy duty power socket. Snipped
off nicely repaired power jack plug and put on a standard power plug
and fixed insides with resin. Repaired battery release mechanism.
Reinstalled pcmcia socket, speakers, motherboard with new thermal
compound, cdrom and hard disk. Dismantled screen to investigate
loose hinge, which was really quite frustrating to do. Repaired
screen latch. Discovered that the loose screws were not easily
accessible without dismantling the screen itself further, which I
decided against due to the possibility of damage to the screen. Why
design like this? Absolute madness! Reassembled screen cursing Apple
and reassembled laptop. Booted first time ... excellent! However
when shutting down or sleeping the laptop refused to turn back on. A
power management unit reset allowed the laptop to switch back on,
but the problem remained. Installed power management unit update
from Apple, problem remained. Started cycling the knackered battery
in an attempt to recover some capacity and 'work' the PMU. Finally,
sleep and shutdown started to work properly, turns out the knackered
battery prevents switch on by presenting an unexpected voltage to
the PMU. Battery update allows deeper cycling of battery, so
actually getting a reasonable amount of on time from the old battery
and thankfully working sleep and shutdown modes.
So the laptop was returned to good working order, at last.
15th January 2010
A computer for the home, office and media with a build
price of £500 was specified by the customer. Two DVDRW drives were
essential, a monitor was not required, gaming not important and the
computer must be upgradeable in the future. Due to upgrade path and
price point the AM3 socket with DDR3 memory was selected. The
computer was built into a smart PC case and had a attractive,
low-power reliable wireless keyboard and mouse. The computer spec
was an AMD Phenom II X2 545 processor (dual core 3Ghz), 4Gb
PC3-10666 DDR3 RAM, 1Tb Samsung F1 high speed hard disk, Radeon HD
2400 Graphics with VGA, DVI and HDMI output for HD televisions, High
speed wireless N network card, 52 in 1 card reader and a high
reliability Gigabyte motherboard with solid capacitors, two PCI-Ex
ports for future expansion with graphics cards and two free memory
slots for future expansion. The PC effortlessly played hi-def
content due to the Radeon HD 2400 chipset and remarkably played Half
Life 2: Episode One at high graphics settings at a very smooth
framerate. That's really quite impressive given the integrated
graphics chipset and miles ahead of the competition in this area.
Also, the processor is actually a quad core chip with two cores
disabled! These can be unlocked! Pictures are available here,
scroll down to the bottom of the page, it is the second build
described.
14th January 2010
A respected valve amplifier using two EL34 valves. Problems
were a faulty pre-amp valve and capacitor causing distortion well
before peak output. The components were replaced, broken knobs
repaired, scuffed case repaired and everything given a good clean,
returning the unit to good condition and working order.
12th January 2010
Missed an entry! The mixer was brought in due to losing 2
channels. This was due to a damaged connecting cable which was
repaired. The headphone socket was also loose, so this was tightened
and some mis-located LEDs on the front panel put back in the right
place.
7th January 2010
Deck was skipping and not reading CDs properly. Mains
transformer was also buzzing fairly loudly and Cue and Play buttons
failed. The laser was OK, a good clean fixed the reading problems
and a check to the mains transformer showed that it hadn't failed
and was not overheating. The Cue, Play and reverse search switches
were replaced and the deck returned to good working order.
Update: Despite the deck behaving OK on the bench, the deck was
returned as it was intermittently not reading disks. A replacement
laser was fitted for parts cost only, curing the problem.
6th January 2010
The Cue and Play buttons on the deck had completely failed,
with no tactile action left at all. Replacement switches repaired
the unit.
6th January 2010
The headphone socket had stripped its threads and
disappeared inside the mixer. Repair to the socket body and a new
nut and washer fixed the mixer.
20th December 2009
A computer for gaming and high performance computing was specified
by a customer with a target price of £800. A component list was
drawn up and each component researched and chosen considering
maximum performance for price with features important for future
upgrades. The final spec was 22in widescreen monitor, quad-core
Phenom II X4 925 processor, 8Gib of PC10666 DDR3 RAM, 1Tb Samsung F1
HD, Gigabyte ATI Radeon 4870 1Gb graphics card with Zalman cooler,
DVDRW and smart, understated Cooler Master Elite 334 case. This is
truly a performance beast which chewed through any game I threw at
it with silky smoothness at ultra-high graphics settings and zipped
though Windows 7 x64 like it was a light snack. Pictures are
available here, scroll
down to the bottom of the page, it is the first build described.
17th December 2009
Really old school laptop - 256Mb RAM 400Mhz Celeron 6.4Gb
HD and 800x600 screen. Well how much was wrong with this? Dead power
adaptor. Faulty keyboard. Dead battery. Hopelessly underpowered.
Changed power supply, repaired keyboard, replaced NiMH battery cells
and installed linux. So now it is at least usable, still hopelessly
slow though.
14th December 2009
Unbearably slow XP install and Control Panel and a few
other things had been disabled. Computer took ages to boot and ages
to open internet explorer. The computer was riddled with viruses and
spyware. It was cleaned up, brought up to date and back to working
order.
8th December 2009
Audio was distorted and channels were intermittent. Due to
the age of the amplifier the switches and pots had oxidised.
Dismantling the unit to get access at the switches and pots and
cleaning and reconditioning the relevant components returned the
unit to good working order.
8th December 2009
These two amplifiers were reported to have failed channels.
A quick test showed that both amplifiers were working on both
channels. The amplifiers were subjected to a rigorous test into an 8
ohm dummy load for an extended period at near maximum rated output
power. Neither showed any signs of failure and so were given a clean
bill of health and returned to the customer. Perhaps a failed cable
or shorted speaker cable was causing the problem.
7th December 2009
This was an interesting piece of equipment! A discrete
synthesiser with several processor boards, VCOs, sound generation
boards and amplifiers. There were two problems reported, the first
being that the Leslie tremolo speaker system was not working and
that the arpeggiator wasn't working problem. The loss of sound was
due to a failed speaker which was replaced. The arpeggiator problem
was not a failure, the synth has a large variety of switches, some
that look like indicators only but are actually switches as well,
one was engaged when it shouldn't have been.
1st December 2009
Wire to connect remote control to PC was broken. A
replacement cable and 3.5mm jack cured the problem.
30th November 2009
Solved a wireless internet problem due to mis-configuration
of router and poor quality wireless cards in the client machines.
27th November 2009
Laptop would not switch on or charge. The power adaptor was
faulty a replacement fixed the problem. The laptop was checked for
viruses and spyware, some spyware was removed.
19th November 2009
Moved a file and e-mail server for Modus Consulting.
11th November 2009
The laptop would not charge. It was discovered that if the
power jack was flexed in a particular direction the laptop would
charge and switch on, indicating a failure of either the socket or
the soldering of the socket. To get at the socket required the
entire laptop to be dismantled, everything! A barely visible
hairline crack was discovered in the soldering of the socket - this
was repaired and the laptop assembled. The CPU and GPU heat sink
compound was found to be too thick and very rubbery - this was
replaced with a much more heat conductive alternative and resulted
in a much better cooling fan response to heat. The laptop was
returned in excellent condition and good working order.
10th November 2009
Wireless internet problems and extreme slowness were the
problems with this laptop. A detailed clean up and optimisation of
the system resulted in a much improved system response and quick
startup. The wireless internet issue was repaired and the laptop
returned to the customer in excellent working order.
9th November 2009
The laptop was slow, several errors occurred on startup,
wireless ethernet was not working and neither was the Vodafone
mobile internet adapter supplied with it. A full clean up,
removal of corrupted files and troubleshooting driver installation
file permissions problems fixed the startup problems and internet
access issues and the mobile internet adaptor installed cleanly with
the repaired system. The laptop is much more responsive and nice to
use, and according to the customer problems were fixed that Sony
support could not. The work was done overnight since the customer
was leaving for an important business trip and needed the laptop
repaired immediately.
4th November 2009
More rotary encoder tuning dial problems. Reconditioning of
the encoder repaired it, but it may need a replacement in the
future. Customer is local so doesn't mind returning it should it
need a replacement. Update: Encoder started to fail a week later, so
a replacement was fitted for parts cost only.
3rd November 2009
Unit came in with deck B unreliable when seeking to a
track. Further investigation of the unit uncovered a marginal laser
on deck A, a near dead one on deck B and damage to the ribbon cable
leading to the laser assembly on deck B. Both decks were replaced -
numark spares are relatively cheap - and the ribbon cable repaired.
The unit was returned to good working order.
23rd October 2009
The drive had been declared dead and unrecoverable by a
shop on City Road and the customer decided to see if we could
recover the data. Sure enough on first examination it was dead,
didn't spin up, not recognised in BIOS. Using precautions against
dust, which can ruin a drive, the fault was determined to be that
the drive had been dropped and the drive heads has crashed onto the
disk surface and jammed the platter assembly inside. The heads were
unstuck and moved away from the disk surface into the parking zone,
allowing the drive to spin up as normal. Over 90% of the data was
recovered from the disk with all important files recovered.
15th October 2009
Deck came in with the symptoms: no main display, no button
operation, no loading motor operation and the centre display all lit
up. Reason for failure was the loss of the +5V supply to the main
microcontroller and DSP processors. The power supply was repaired
with some replacement components and the deck restored to good
working order.
8th October 2009
Computer was totally dead, no bios, no beeps nothing. The
hard disk was also missing. Visual inspection of the custom
motherboard showed 8 dead capacitors, all swollen. Replacement of
the capacitors and a new HD brought it back to life. A legitimate
install of Windows XP Pro OEM and up to date drivers brought it back
to good working order and a custom recovery DVD was made to replace
the missing one that was not supplied with the computer. This is a
common practice by computer manufacturers which trips up end users
when things go wrong and then they ask for £50 for the rescue disks.
This repair job is a good example of our capability to recover
machines that would otherwise be thrown in the bin.
1st October 2009
This is one beast of a mixing desk from
Long Row Studios. The
desk had several problems, faulty output channel, dead Mix-B output
channel and a scratchy pot. The customer also wanted the direct outs
modified so that they were pre-fader, pre-eq, post-insert outputs.
This was accomplished by working out the circuit of the input jacks,
cutting tracks, installing wire-jumps and breaking the circuit in
some ribbon cable for each of the 32 channels. The faulty output
channel was due to dry joints, and the dead Mix-B channel was due to
a dead audio chip. The unit was restored to good working order.
29th September 2009
Computer crashed and restarted during boot up. Culprit was
an incompatible or corrupted system service. Computer was cleaned up
and restored to good working order.
29th September 2009
We are pleased to announce that Modus Consulting based in
Cardiff have chosen us to provide IT build, maintenance, repair and
networking services.
28th September 2009
Well we don't normally repair things like vacuum cleaners,
but anything electrical we can do. The fuse had gone and the power
switch had moved inside its housing so it never switched on.
24th September 2009
Headphone jack body had come off, stripped its threads and
the nut had worked its way into the master output circuitry and
hooked itself around some components. The jack also had blu tack
inside it stopping it from working properly. The jack was replaced
restoring the mixer to good working order.
15th September 2009
Unit had been dropped, breaking the disc retention
mechanism. Also, the loading arm bearing was worn causing unreliable
load/unload of CD. Every now and then the CD would jam inside the
player with a nasty clicking sound. The retention mechanism was
repaired and the loading arm wear was repaired returning the unit to
working order.
8th September 2009
PSU failure caused deck not to take CDs and report error
E9101. Some troubleshooting and repair fixed the unit.
27th August 2009
The CD mechanism micro-controller chip died, not the motor
driver as I had first thought. This meant a horribly expensive new
board which returned the unit to working order. The deck was also
converted to 240V UK mains.
26th August 2009
Unit was a 120V model which had been plugged into 240V
mains for long enough to cook the mains transformer and some filter
components. Replacements brought unit back to working order, luckily
the regulator circuitry was hardy enough to withstand double the
input voltage and stop the rest of the electronics from being
destroyed.
24th August 2009
Internals had jammed due to dust - cleaning out and re-lube
restored it to working order.
18th August 2009
Unit went into protect mode immediately after switch on.
Faulty connections in the protect circuitry was the problem, fixed
and returned unit to working order.
3rd August 2009
TV did not turn on, nice burning smell coming from back. A
2kV 2.2nF capacitor had failed, a replacement fixed the set.
28th July 2009
We now have a set of three 600 ohm low impedance
microphones for hire along with three quality microphone stands.
Also available is an 8 channel mixer amplifier suitable for band use
in small venues. It has a powerful main output as well as monitor
outputs plus 8 channels for microphones, guitars and other
instruments.
13th July 2009
Set did not turn on. Reason was failure of the internal PSU
- failure of the power factor correction circuit and failure of the
standby PSU with several fried surface mount components, chips and
power components. Replacements and some further troubleshooting
brought the TV back to working order.
5th July 2009
Varying power output on different bands was caused by
band-pass filter selection failure. Several corroded tracks were the
problem, these were jumped and radio was returned to working order.
4th July 2009
Customer wanted CTCSS fitted to this old transceiver to
access repeaters - installed cstech unit with jumpers to select the
tone frequency, replaced backlighting bulbs and fixed an
intermittent audio fault.
2nd July 2009
Customer brought in main circuit board which he had
identified was faulty to see if it could be repaired. A shorted
rectifier diode blew the mains fuse. The rectifier was replaced and
the board was restored to working order.
1st July 2009
Amplifier would not switch on. Faulty power switch -
dismantled, repaired and restored to original working condition.
30th June 2009
It was brought to my attention that the email above was not
working and that emails were being bounced. Sure enough, they were!
I am not sure how long this has been occurring for so if you have
been trying to get in touch via email, please accept my apologies
and try again. I unfortunately was the problem by not configuring my
email client properly.
27th June 2009
TX power dropped off fairly rapidly in this transceiver.
Cause was overheating driver and resultant poor solder joints
developed over time. Some replacement components and additional
heat-sinking brought it back to working order.
22nd June 2009
This radio was in a fairly sorry state - off frequency by a
significant amount, distorted SSB tx, CALL button for 1750Hz tone
generation not working, no backlight. Was restored to good working
condition by realignment of PLL, replacement of final and duff
diode, removal of failed mod to CALL button and replacement of
backlight.
18th June 2009
Transceiver was 2.5kHz off frequency. Realignment of
carrier generation board and IF board cured the problem.
16th June 2009
On switch on, unit tried to start up but tripped with fault
indication. A pair of mosfets for generating the AC waveform had
died, replacements fixed the unit.
15th June 2009
Looks like a handy piece of equipment - 8 channel mixer
with effects, eq and high power amplifier all built into a rugged
case for lugging around with bands. Same as the Phonic version.
Unfortunately, the amplifier had fried in a spectacular fashion - 10
new transistors, a few resistors and a couple of diodes later and it
was restored to good working order.
4th June 2009
Terrible construction led to the failure of the soldering
of the surface mount socket that plugged into the iPod. Was
repaired, but could not reliably stand up to repeated use so the
repair was abandoned and a workaround was implemented of using a
charging dock attached over the top of the unit to feed audio into
the speaker system. Since it could not be repaired to its original
condition, there was no charge however the customer gave £10 for the
time spent working on it - thank you Anthony.
3rd June 2009
Was giving out unregulated 23V instead of 13.8V, not
healthy for any connected radio! This was a frustrating puzzle, as
the pass transistors and regulator were all ok - turned out to be a
tiny ceramic capacitor that had failed and turned into a resistor of
about 6k. This allowed enough current to flow to fully switch on the
transistors allowing a nasty 23V through. Replaced the capacitor,
plus a few dried out electrolytic capacitors and a leaky transistor
returning the unit to good working order.
28th May 2009
Seized tuning dial due to seized rotary encoder shaft and
bearing. Restored to good working order.
28th May 2009
Fault in bias circuit caused overcurrent condition and
tripped protect, eventually getting so bad it blew the fuse. Fixed
fault and returned amplifier to working condition.
21st May 2009
We are happy to announce that our sound systems are
available for hire. The range is from a small announcement system
suitable for public events and children's birthday parties to large
systems with up to 8 huge bass bins for heavy duty dance events. See
the hire page for details.
20th May 2009
Laser mechanism gummed up and really dirty. Careful clean
and lube returned unit to good working order.
15th May 2009
On/off volume switch and potentiometer completely ruined.
Rebuild of potentiometer and replacement of switch returned to good
working order.
1st May 2009
Faulty left channel on PGM2. Faulty sockets on rear.
Scratchy action on cross-fader. Repaired sockets, input stage and
reconditioned cross-fader to return to good working order.
29th April 2009
Faulty laser unit. Replacement restored unit to good working order.
23rd April 2009
Faulty rotary encoder and fascia switches. Replacement of each
repaired the unit to good working order.
4th May 2009
We are pleased to announce that the website for PRS Ltd is
up and running. Simple design for compatibility with all browsers
and we hope it gives a clear impression of what type of business we
are running.